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Injection Mould Making Project for Plastic Parts Case

ACO Mold is China plastic injection mould manufacturer located in Shenzhen, China, established in 2000, mainly develops, designs and manufactures all kinds of plastic injection moulds, and provides one-stop services such as external injection moulding, spray coating, silk screen printing, pad printing, electroplating and injection moulded parts assembly. We offer custom injection mould making and plastic parts production for global companies. We serve a wide range of industrial, including household application, auto, electronic, medical, agriculture etc. Below are 4 cases of injection mould making.

Automotive injection mould
The professional team manages and controls the quality and progress of the injection moulding manufacturing project, and the professional engineers perform the pre-production analysis, mould structure design. For large-size and high-drop lighting parts, the large horizontal, five-axis CNC and the double-head spark machine equipment have outstanding advantages in controlling machining accuracy and shortening delivery time.
Injection moulded parts
Product parameters:
  • Product Name: Indicator Cover 
  • Product Code: H160076
  • Material: PC-ABS HS200
  • Mould size: 620X530X600cm
  • Product size: 246X137X55cm
  • Mould weight: 825KG
Product features:
  • Appearance parts, high appearance requirements, appearance such as deformation and shrinkage are solved by improving the rubber inlet.
  • Flat tops, tendons is so many, so as to avoid burrs, processing precision requirements and mould requirements are high.
  • The requirement for the size of the buckle is high, and the middle is the place where the glass is assembled, the requirement for the deformation is high (within 0.1mm).
Product application range: Automotive interior

Mould parameters
Mould Name Automotive Injection Mould Manufacturing Cycle 7 weeks
Cavity/Process
1*1
Moulding Cycle
40s
Mould Maximum Tonnage
450T
Injection Moulding Product
Indicator Cover

Children seat injection mould
The important position of the product has no burrs, and the requirements of some sections are extremely high, and the control is within 0.03mm. The product glue position is relatively thick, and the product in our company-ACO Mould has short injection moulding cycle. Due to the high and complex cooling requirements during moulding, the products have many deep cavities and easy to deform. Our company has made pre-deformation for customers in the early stage of injection mould making.
Injection moulded parts
Product parameters:
  • Product Name: Brake Handle
  • Product Code: M150642
  • Material: PA66 (nylon)
  • Mould size: 550*400*392cm
  • Product size: 130*57*21cm
  • Mould weight: 670Kg
Product features:
  • The part directly touch with hand, the product requires a high step difference.
  • The product structure is limited, the cooling is difficult, and the moulding cycle is required to be short.
Product application range: Children seat

Mould parameters
Mould Name Children Seat Injection Mould
Manufacturing Cycle
3 weeks
Cavity/Process
1*2
Moulding Cycle
15s
Mould Maximum Tonnage
180T
Injection Moulding Product
Brake Handle

Office and other injection moulds
It mainly includes printer-type moulds, and the appearance products are required for surface treading and high deformation requirements. Most of the inner parts are precision connecting parts and transmission parts. The dimensional requirements are high, the assembly dimensional tolerances are all within 0.05MM, and the deformation requirements are controlled within 0.3MM.
Injection moulded parts
Product parameters:
  • Product Name: Bracket
  • Product Code: M130489
  • Material: PC+ABS (MS+TD) 30FR (40)
  • Mould size: 850X650X482cm
  • Product size: 122X94X71cm
  • Mould weight: 810KG
Product features:
  • All dimensional tolerances require -0.05~0 (general appliance mould tolerance is ±0.1), and the dimensional requirements are high. Important dimensions of columns, holes etc use the mosaic structure to improve the machining accuracy of the parts. The product is the internal structural part of the printer, and the step difference is high.
Product application range: Printer

Mould parameters
Mould name
Office Injection Mould
Manufacturing Cycle
5.5weeks
Cavity/process
1*2
Moulding Cycle
35s
Mould Maximum Tonnage
220T
Injection Moulding Product
Bracket

Household appliance injection mould
Household appliance injection mould mainly used in these plastic products such as air conditioners, household appliances, small household appliances and so on. It mainly characterized by short mould making cycle, average life expectancy of more than 500,000 times, short injection moulding cycle, automatic production, high stability and high mould precision etc. In China, we have the research and development strength of super-class air-conditioning mould technology.
Injection moulded parts
Product parameters:
  • Product Name: Electrical Box 
  • Product Code: M170229
  • Material: ABS FR (17)
  • Mould size: 850*700*725cm
  • Product size: 390*253.9*99.8cm
  • Mould weight: 3386KG
Product features:
  • The product has 4 gates.
  • Due to the need for wiring, there are many lines to prevent the circuit line from being broken due to appearance problems such as burrs, so the requirements for burr are extremely high.
Product application range: Air conditioning part

Mould parameters
Mould Name
Household appliance injection mould
Manufacturing Cycle
35days
Cavity/Process
1*1
Moulding Cycle
40s
Mould Maximum Tonnage
380T
Injection Moulding Product
Electrical Box

Advantages of ACO Mold in one-stop services of mould making & injection moulding &products assembly
1. Top R&D team
ACO Mould has 30 years of experience in mould design, the team accounted for about 30%, providing optimized solutions for customized products, shortening product development and time-to-market for customer.

2. Advanced injection mould manufacturing equipment
ACO Mould equipped with full range of top-grade precision processing equipment imported from Japan, Makino CNC, ED equipment processing accuracy can reach ±0.01MM, and Mitsubishi WEDM equipment reaches ±0.003MM.

3. Perfect quality assurance
The four major links of incoming materials (IQC), process products (IPQC), moulded products (FQC), and mould shipments (OQC) are strictly controlled to help customers achieve perfect products quality.

4. Short delivery time
The implementation of full staff delivery management, short delivery time, help customers save product production cycle, shorten product market launch time, and win greater benefits for customers.

5. Information automation management
Application of advanced information systems of ERP, OA, PDM, MES etc to establish a process, information, automation, intelligent management and production system.

If your product is still in the concept stage, you only need to present your ideas, product features and appearance requirements. Our engineers will give you the best solution, recommend the most suitable materials, and help you take the lead in the market. We are ready and looking forward to cooperate with your next project. So welcome to the contact page above to get a free quote!

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