Home » Injection Moulding 101 » Weld Lines
Weld Lines
Causes of injection molded parts weld lines
The leading end of the molten material is cooled but not solidified at the confluence of the strip, and then causing weld lines.
The air and the volatile material is sealed.
The mould cavity has residual release agent.
Associate knowledge about weld lines
Using only one sprue (gate), without confluence the material from two directions, in this way the molded parts generally do not have weld line. If you want to avoid weld lines, you can only change the position of the sprue in the injection mould so that the welding mark will not occur in obvious places. (Figure A)

A. Change the location of the sprue
Pin (hole in the molded plastics) on the injection mould usually generates weld lines. (Figure B)

B. Weld line caused by the hole on the product
There is a lot of weld lines caused by air sealing, it is necessary to complete discharge the air.
Make the weld line on the extra sheets of the injection molded parts, and then cut off the sheet (Figure C)

C. Let the weld line occurs on the extra sheet
Excessive release agent leaving in the molten material feeding float cavity, it will certainly cause weld lines.

D. Burrs in the weld portion
Solutions
Instant: Increase injection speed, mould temperature, barrel temperature and injection pressure.
Short-term: increase the gas escape groove.
Long-term: Change the sprue location of the injection mould.
The leading end of the molten material is cooled but not solidified at the confluence of the strip, and then causing weld lines.
The air and the volatile material is sealed.
The mould cavity has residual release agent.
Associate knowledge about weld lines
Using only one sprue (gate), without confluence the material from two directions, in this way the molded parts generally do not have weld line. If you want to avoid weld lines, you can only change the position of the sprue in the injection mould so that the welding mark will not occur in obvious places. (Figure A)

A. Change the location of the sprue
Pin (hole in the molded plastics) on the injection mould usually generates weld lines. (Figure B)

B. Weld line caused by the hole on the product
There is a lot of weld lines caused by air sealing, it is necessary to complete discharge the air.
Make the weld line on the extra sheets of the injection molded parts, and then cut off the sheet (Figure C)

C. Let the weld line occurs on the extra sheet
Excessive release agent leaving in the molten material feeding float cavity, it will certainly cause weld lines.

D. Burrs in the weld portion
Solutions
Instant: Increase injection speed, mould temperature, barrel temperature and injection pressure.
Short-term: increase the gas escape groove.
Long-term: Change the sprue location of the injection mould.
Post a Comment:
You may also like:
Online tour of our plastic injection mould making factory in Shenzhen China.
Featured Articles
How to Charge Fee When Modifying ...
We all know that although product will make hand board for verification before development and it will not start the mould ...
How to Make Plastic Die Sinking ...
Under the circumstance of without drawing, plastic injection moulding company can provide the product copy data service to make ...
Mould Maker, Injection Mould Making ...
It is very easy to find an injection mould maker, the most simple and effective way is to participate in relevant exhibitions. ...

10 Factors Influence Injection Mould ...
Steel is a decisive factor of mould quality, a reasonable choice of steel is the most important. Steel selection criteria are: ...

Basics of Plastic Injection Mould ...
Collect all basic technical documents from the mould design to finish processing, such as the mission statement, parts diagrams, ...
